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Powertrain swap in 91 Lumina


Ace2717

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Hey everyone, I've got a 91 Lumina with a bad motor (3100) and I've found a donor vehicle (92 Regal) with a 3800. I know you couldn't get the 3800 in that year. So I'm wondering if its even possible to swap that in? If I pulled the cradle and everything off the regal, would it bolt back up in the Lumina? The Regal is a complete car, but it was a GM test car so it can't be titled. I figure ill probably have to do some wiring, I just wasn't sure how identical the two cars are mechanically.

 

And help or insight would be greatly appreciated,

 

Thanks!

Edward

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No the regal has about 90k on it, it was a test mule so they ran it with all the monitoring equipment hooked to it.

 

And I know the Lumina never came with a 3800. That's why I was wondering if it was even possible to swap it in without major modifications. I figured if the cradle from the regal would bolt up in the Lumina that would be a great start. If not then I will have to find an engine somewhere else.

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I'm sorry...I'm so enthralled with this Regals history : O I'm sure you'll need to swap countless parts. hope you're not in the rust belt...

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i would think this could be easy swap. I would think most of it is just a bolt in situation. The thing that took me the longest was the electrical,

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My friend and his father-in-law work for the Warren Tech Center where they do prototyping and vehicle testing. His father-in-law somehow ended up with it after they were done using it. If we end up buying it to do the swap ill get more info. He said the body is in really rough shape (we live in Michigan so rust can be bad) but I'm hoping that the cradle is in good shape.

 

And yeah I figured the electrical will be some work. Luckily we will have the complete engine harnesses for both vehicles so if we need to cannibalize the 3100 harness for connectors or whatnot we can. I also need to find out if the radiator, air cleaner etc. From the Lumina will work with the 3800.

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  • 2 weeks later...

real answer:

 

drop the engine/trans/engine harness as a unit on the cradle.

 

bolt it up under the lumina and plug the engine harness into the firewall(c100 connector). turn key and go.

 

things that will need changed:

 

heater hoses

flexible fuel lines from rail to hard line

exhaust downpipe to cat

radiator hoses

possibly throttle cable

passenger side cv axle

 

it's extremely straightforward, gen1 w bodies are so plug and play stuff is simple. the only reason i suggest cradle is because it's pretty easy to just drop the whole deal and leave the rack/struts hang on the car.

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You could also pull the brake master and dunk the thing in through the top

 

Also probably need to swap power steering lines over.

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true. if you really want to wiggle you can leave the m/c in place. i was able to get the dohc out by about 1/8" with trans attached out the top.

 

true, power steering pressure line is engine specific. the return would probably work but not totally sure.

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