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GP Not Charging.... FIXED!!!


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After reading through this thread, I remembered I had read somewhere that if one of the terminals on the alt doesn't see a voltage, the alt won't charge. I seem to remember that the terminal in question is connected through the voltage warning light, and that if the light burns out or the circuit is otherwise interrupted, the alt will no longer charge. Unfortunately, I can't seem to find the article now, so I may be remembering something completely different, or just flat out wrong.

 

In any event however, I found some interesting troubleshooting that can be used to determine wiring issues here:

http://www.alternatorparts.com/cs130_sbpage3.htm

 

Hope this helps!

 

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Interesting.. when I was driving home and I noticed my voltage dropping, my battery light never did come on :dunno: I think the bulb may be burnt out.

 

As for the link, I had my alternator bench tested this morning, and it checked out good as well.

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Interesting.. when I was driving home and I noticed my voltage dropping, my battery light never did come on :dunno: I think the bulb may be burnt out.

 

As for the link, I had my alternator bench tested this morning, and it checked out good as well.

 

When you turn the key on and the "bulb check" runs with all the lights on the dash does the battery light light up?)

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they are orange.. go look at your tgp and you will see 2 orange leads coming off the aux terminal going to 2 red wires which lead to the PMIII the orange leads.wires that turn into red are the fusiable links.. so then therefor you will be looking for the exact thing on your 91... hope that helps

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a fusible link is a short length of wire that gets crimped in line with some of the main wiring on your charging system just in case something gets shorted out they are designed to melt away clean to keep the car from burning to the ground. you can go to the parts store and buy new ones and when you replace them you should cut off the whole length of the old one and not reuse any of it.

 

there should be two of them going to the starter and all the ones off the aux post.

 

the ones in that picture are what I was talking about. I would replace them if they got chunks of the wire jacket missing. I usually just put new ones on when I swap out starters anyway since they are cheap and easy to replace.

 

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I would suggest taking a new piece of wire from the alternator, and running it to the battery directly. It will be the easiest, and one of the more common issues of the charging systems.

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I would suggest taking a new piece of wire from the alternator, and running it to the battery directly. It will be the easiest, and one of the more common issues of the charging systems.

I did that just now. I ran a 4 GA wire directly from the alt to the battery, and it didn't fix it.

 

What else could it be?

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The way I test for bad fuseible links is grab like 2 inches at a time and give a light pull, if they dont stretch out they are good, they they stretch out easily they are bad.

 

have you checked the underhood fuses/relays and maxifuses?

 

Does your battery light come on?

 

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I know they are vague, but the instructions in the link I posted should help in sorting out a wiring problem. Also, see if you can get your hands on a wiring diagram of the charging system. I'd post the one in the back of my Haynes manual, but my scanner doesn't work :sad:

 

At this point, I suspect you'll find either corrosion / broken wire that ties into the plug on the alternator, or the battery bulb is burned out (assuming you car has that, and I can't double check on mine since it has no batt in it right now :lol: )

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Could this be anything ECM related? When we were doing the coolant flush last weekend, my buddy was cleaning the engine bay (and around the ECM) when I had the coolant overflow tank off and was cleaning that out..

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I wouldn't say ECM related per se, but according to the wiring diagram, one of the leads that goes to the alternator connects to the "right side electrical center". From there, it connects to the indicator and instrument panel. If I'm not mistaken, a break in that line would keep the alternator from charging, so yo may be on the right track.

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I fixed it! Turns out, the two "IGN" fuses in my relay center on the passenger fender were both blown. I replaced them, and the car works perfect again!

 

Thank you Jim (TGP5sp90) and others for all your help!

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If you are talking about this Dodge guy. I dont think so, I am GM all the way. Just happened to be helping a friend out and found those blown fuses. And if you are not talking about me I am sorry, I posted about the fuses on tgpforums. Glad you got her fixed Nick.

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