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DOHC Engine Specs


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Posted

Ok, I use the search function, and other search engines and on the web and I can't get an accurate account; this is what I want to know;

 

1.) First, what's the height of the DOHC (both 1991 - 1994 and 1995+) from the top point of the intake plenum to the bottom of the oil pan?

2.) What are the dimensions of the intake and exhaust valves (diameter and length)?

 

Thanks guys for the help!

 

- RedFox340

Posted

Hope this helps!

 

Document ID# 57244

1996 Pontiac Grand Prix

 

--------------------------------------------------------------------------------

 

Engine Mechanical Specifications

Application

Millimeters

Inches

 

General Data

 

Engine Type

--

60° V-6

 

Displacement

--

240 Cu In

 

Liter (VIN)

--

3.4 (X)

 

RPO

--

LQ1

 

Bore

92

3.622

 

Stroke

84

3.307

 

Compression Ratio

--

9.50:1

 

Firing Order

--

1-2-3-4-5-6

 

Oil Pressure @ Operating Temperature

103 kPa @ 1100 RPM

15 psi min @ 1100 RPM

 

Cylinder Bore

 

Diameter

92.020-92.038

3.6228-3.6235

 

Out Of Round Maximum

0.010

0.0004

 

Taper -- Thrust Side Maximum

0.013

0.00051

 

Center Distance

111.76

4.4

 

Piston

 

Diameter-gauged at skirt 10.44 mm (0.413 in) below centerline of piston pin bore

91.985-92.000

3.6215-3.6220

 

Clearance

0.020-0.052

0.0008-0.0020

 

Pin Bore

23.003-23.010

0.9056-0.9059

 

Piston Ring

 

Compression Groove Clearance 1st and 2nd

0.033-0.079

0.0013-0.0031

 

Gap (at gauge diameter) 1st

0.20-0.45

0.008-0.018

 

Gap (at gauge diameter) 2nd

0.56-0.81

0.022-0.032

 

Oil Groove Clearance

0.028-0.206

0.0011-0.0081

 

Gap (segment at gauge diameter)

0.25-0.76

0.0098-0.0299

 

Tension 1st

27.6 N

6.2 lbs

 

Tension 2nd

19.8 N

4.5 lbs

 

Tension Oil

31.2 N

7.0 lbs

 

Piston Pin

 

Diameter

22.9915-22.9964

0.9052-0.9054

 

Clearance

0.0066-0.0185

0.00026-0.00073

 

Fit In Rod

0.0165-0.0464

0.0006-0.0018

 

Crankshaft

 

Main Journal Diameter-All

67.239-67.257

2.6472-2.6479

 

Taper-Maximum

0.005

0.0002

 

Out Of Round-Maximum

0.005

0.0002

 

Cylinder Block Main Bearing Bore Diameter

72.155-72.168

2.8407-2.8412

 

Crankshaft Main Bearing Inner Diameter

67.289-67.316

2.6492-2.6502

 

Main Bearing Clearance

0.019-0.064

0.0008-0.0025

 

Main Thrust Bearing Clearance

0.032-0.077

0.0013-0.0030

 

Crankshaft End Play

0.06-0.21

0.002-0.008

 

Crankpin

 

Diameter

50.768-50.784

1.9987-1.9994

 

Taper-Maximum

0.005

0.0002

 

Out Of Round-Maximum

0.005

0.0002

 

Rod Bearing Bore Diameter

53.962-53.984

2.124-2.125

 

Rod Inner Bearing Diameter

50.812-50.850

2.000-2.002

 

Rod Bearing Clearance

0.018-0.062

0.0007-0.0024

 

Rod Side Clearance

0.18-0.44

0.0071-0.0173

 

Camshaft

 

Lobe Lift (Intake)

9.398 @ 108° Crank ATDC

0.370 @ 108° Crank ATDC

 

Lobe Lift (Exhaust)

9.389 @ 115° Crank BTDC

0.370 @ 115° Crank BTDC

 

Timing Reference Set Position with Camshaft Timing Flats in Clamped Position-Right Bank

--

TDC-1Piston Exhaust Stroke +/- 2° of Crankshaft

 

Timing Reference Set Position with Camshaft Timing Flats in Clamped Position-Left Bank

--

TDC-4 Piston Exhaust Stroke +/- 2° of Crankshaft

 

Journal Diameter

54.973-55.001

2.1643-2.1654

 

Bore Inside Diameter

55.050-55.075

2.1673-2.1683

 

Journal Clearance

0.049-0.102

0.0019-0.0040

 

Valve System

 

Lifter

--

Hydraulic

 

Face Angle

--

45°

 

Seat Angle

--

46°

 

Seat Runout-Maximum

0.075

0.0030

 

Seat Width Intake

1.25-1.50

0.0492-0.0591

 

Exhaust

1.60-1.90

0.063-0.0748

 

Valve Margin-Minimum

0.75

0.029

 

Stem Clearance Intake

0.028-0.066

0.0011-0.0026

 

Stem Clearance Exhaust

0.046-0.084

0.0018-0.0033

 

Valve Spring

 

Free Length

42.04

1.6551

 

Load (Closed)-All

289 N @ 35.56

65 lb @ 1.400

 

Load (Open)-All

711 N @ 26.16

160 lb @ 1.030

 

Approximate Number of Active Coils

--

4

 

Oil Pump

 

Valve to Bore Clearance

0.038-0.089

0.0015-0.0035

 

Gear Lash

0.094-0.195

0.0037-0.0077

 

Gear Pocket Depth

30.53-30.61

1.202-1.205

 

Diameter

38.202-38.252

1.504-1.506

 

Gear Length

30.45-30.48

1.199-1.20

 

Diameter

38.05-38.10

1.498-1.50

 

Side Clearance

0.08-0.10

0.003-0.004

 

End Clearance

0.05-0.152

0.002-0.006

 

 

 

--------------------------------------------------------------------------------

Document ID# 57244

1996 Pontiac Grand Prix

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